Semiconductor
In a semiconductor fab, the two main cost reduction challenges are labor and yield.
The Adept Lynx ® mobile robot allows labor to be redeployed to high value-add
tasks in a fab. The Lynx also reduces delivery errors and damage of SMIF pods
(containing expensive semiconductor wafers); eliminates rough handling of SMIF
pods; eliminates human and other contaminants, and improves cycle time with automated,
optimized wafer movement, all of which improves product yield. Adept’s mobile
robots provide unique, cost-effective solutions for both of these challenges.
Packaging
The demand for consumer packaged goods (CPG) continues to increase, as factors
such as expediency, variety and safety have become more important to consumers.
Additionally, automated packaging can deliver benefits such as convenience,
branding or market differentiation. Increased use of packaging in various consumer
products is fueling the need for automation to address the challenges that arise
in the packaging process. These challenges include the need for flexibility,
the need to maintain a clean or sterile environment, the ability to process
high volumes and the ability to track products that are perishable or that may
pose future unknown risks. Cost considerations are also an important catalyst
for automated packaging, particularly in applications such as food, where products
are often packaged locally for various reasons including freshness, regional
branding or specific regulatory requirements. Automation is often a more cost
efficient alternative to maintaining a relatively larger number of employees
as productivity can be achieved more quickly, in less space and with less risk
of contamination.
Electronics
The combination of high product volumes and continual price erosion in the electronics
market has long created demand for the use of automation to ensure the highest
yields at the lowest cost. Automation solutions are used to help manufacture
and assemble a host of electronic products such as computer disk drives, cell
phones and printer cartridges and components. This market is very cyclical in
terms of its investment in automation technology, with periods of significant
investment in adding capacity or enhancing existing systems typically followed
by periods of relatively low investment. As the product lifecycle for consumer
electronics continues to shorten, manufacturers need increasingly flexible automation
lines enabled by robotic solutions.
Industrial
Automation enables important benefits in the industrial market, including higher
yields, better and more consistent quality and lower cost. For example, in assembly
applications, automation can provide the speed and precision required to handle
small, high-volume components such as sensors and electronic components. In
industrial manufacturing applications, the automation of machine tools and other
industrial equipment provides a more productive and safer environment while
allowing human labor to be re-deployed to higher value added tasks. This is
particularly true in the use of mobile robots to autonomously transport goods
within a factory, increasing efficiency. Additionally, automation plays an important
role in containing costs in high labor cost regions such as Europe, where governmental
policies have encouraged industrial manufacturing to remain local.
Logistics/Warehouse
One of the largest sectors where logistics is of primary consideration is in
warehousing and distribution. Managers of these processes are faced with multiple
operational and environmental challenges while simultaneously facing ever increasing
customer requirements. Automation is often a financially attractive alternative
to manual processes not only for labor cost savings, but also due to the potential
improvements in productivity, order accuracy, reduced space requirements, increased
volume capacity, and control of inventory. While this growth in automation is
occurring, there is also a need for supply chains to become more agile to serve
rapidly changing markets. To address these divergent requirements, automation
is being required to offer heightened levels of flexibility. This is increasingly
achieved through the use of mobile robot technologies such as the Lynx mobile
robot to autonomously transport materials as instructed directly by the warehouse
management systems (WMS) software.
Food
Driven by global competition, changes in consumer buying habits and tightening
of governmental safety and hygiene requirements, food processors worldwide are
turning from hard automation and manual packing towards robotics in order to
achieve food safety, lower cost, manufacturing flexibility and improved sanitation
in their food packaging lines. Labor shortages and high turnover are further
driving food manufacturers towards automated solutions. Primary food packaging
sectors, where robots come in direct contact with food, include raw and processed
meats and poultry, seafood, raw and processed fruits and vegetables, baked goods
and confectionary. Secondary food application sectors, where packaged food is
placed into larger packages, include kitting, cartoning and palletizing.
Flexible Manufacturing
As manufacturers worldwide strive to respond to both B2B and B2C markets that
are constantly demanding new and more varied products, designing processes that
support multiple product lines or numerous short life-cycle products are major
challenges. Companies that manufacture consumer products have SKUs that number
in the hundreds or thousands with updates, changeovers and short delivery times
requiring high adaptability. Faster, more accurate and multi-arm robotic cells
bring the ability to run different products on a production line, perform a
wide variety of repeatable tasks, and handle multiple applications, contributing
greatly to flexible work cells. These capabilities, along with more sophisticated
robotic end effectors, flexible feeders instead of SKU specific bowl feeders
and autonomous indoor vehicles instead of hard conveyances, are enabling efficient
product changeover and flexibility that reduce costs and time to market. The
Lynx Cart Transporter enables the automated replenishment of parts/components
line-side along with WIP movement and finished goods delivery.
Scientific and Academic Research
Governments promote funding for robotics research as a way to increase manufacturing
competitiveness and productivity. Investigations are carried out within university
engineering and computer science departments, as well as standalone government
and military research labs. Disciplines include mapping and navigation, machine
vision, multi-robot systems control, human-robot interaction, mobile manipulation
and robot-enabled medical applications. When possible, laboratories will use
pre-built robotic assemblies in favor of developing specialized hardware. Platforms
are programmable with open architecture and can be modified for specific investigations
and integrated with customized effectors and sensors.